Retractable Systems
Smart Solutions for Critical Component Access
At Flares and Stacks, we design and fabricate custom retractable systems that allow safe, efficient access to critical flare stack components—without shutting down operations. Our systems are engineered to reduce downtime, simplify maintenance, and ensure regulatory compliance.
Retractable Pilot Systems
Our retractable pilot systems are compatible with all major flare tip configurations. With a retractable system in place, pilots can be repaired or replaced from ground level, eliminating the need for shutdowns or high-elevation access.
- Works with existing flare tip designs
- Improves operational flexibility and safety
- Keeps facilities in continuous environmental compliance
Retractable Thermocouples
We offer retractable thermocouple assemblies for both elevated and ground flare systems, giving the ability to change out sensors quickly, safely, and accurately—without affecting operations.
- Ensures consistent, accurate temperature readings
- Enhances long-term monitoring and system control
Retractable FAA Warning Light Systems
For stacks over 200 feet tall, FAA warning lights are a requirement. Our retractable lighting systems are fabricated from 310 stainless steel with heavy-duty hoist and guide cables, allowing safe and immediate ground-level servicing.
- Meet or exceed FAA requirements
- Allows light replacement without cranes
- Ensures uninterrupted nighttime visibility and compliance
Temporary Hook Pilot System
When a retractable pilot system isn’t available and the flare must stay online, our temporary hook pilot offers a smart, safe workaround.
- Designed and fabricated in-house
- Installed using a crane while the system remains live
- Executed with all personnel safely on the ground
- Keeps operations compliant while permanent repairs are planned
Why Retractable Systems Matter
Reduces exposure to high-risk elevated work
Saves time, labor, and costs associated with shutdowns
Keeps your flare system in compliance—without interruption
