Ignition Systems
Reliable Starts. Every Time.
Flares and Stacks specializes in the repair, installation, and upgrade of flare ignition systems, including pilots, high-energy ignitors (HEIs) and Flame-front generators (FFG). Whether you’re commissioning a new system or troubleshooting a failure in the field, our experienced technicians deliver safe, dependable solutions that keep your flare systems online and in compliance.
Pilot Systems
Pilots are the heart of the flare ignition system—and when one goes out, fast, safe restoration is critical. We provide:
- Pilot installation (standard and retractable)
- Pilot retrofitting and upgrades
- Reignition and troubleshooting
- Integration with thermocouples and control loops
- Temporary hook pilots for emergency flare situations
All work is performed to OEM spec, and we fabricate custom mounting hardware when needed.
High-Energy Ignitors (HEIs)
HEI systems provide consistent ignition in extreme conditions where traditional systems may fail. Our services include:
- HEI system installation and wiring
- Ignitor troubleshooting and replacement
- Control panel connection and verification
- Repairs to arc gaps, cables, terminals, ignitor tips, and passage on FFG
- Flame path and pilot alignment diagnostics
Whether ground-fired or stack-mounted, we ensure 100% ignition reliability—especially in corrosive, high-wind, or high-pressure environments.
Why Choose Flares and Stacks?
25+ years of ignition system experience
Live flare work and emergency repair capabilities
Integration with full flare rebuild or construction projects
